Analog Devices SEA

Transforming Maintenance into a Data-Driven Advantage with Fiix

Fiix
Precision Manufacturing
Smart Maintenance
20–35%
Reduction in equipment downtime
30–50%
Improvement in work order processing efficiency
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ABOUT THE PROJECT

Overview

Analog Devices SEA (Philippines), part of Analog Devices Inc., plays a vital role in global semiconductor manufacturing, supporting assembly, testing, and production of high-performance components.

Operating in a highly precise and quality-driven environment, the organization required a robust and scalable system to digitalize maintenance operations, improve equipment reliability, and ensure compliance with strict ISO and internal standards.

To achieve this, they implemented a centralized Computerized Maintenance Management System (CMMS) using Fiix.

Smart Maintenance
Fiix
Precision Manufacturing

The Challenge

Analog Devices SEA (Philippines) faced several operational challenges in managing maintenance at scale:

  • Managing hundreds of precision assets across multiple facilities
  • Lack of centralized system for asset registration and categorization
  • Difficulty tracking preventive and corrective maintenance activities and costs
  • Manual processes for work order creation, scheduling, and tracking
  • Need to standardize calibration and compliance checks for ISO and internal requirements
  • Limited visibility into spare parts inventory and usage
  • Lack of a unified platform for reporting, analytics, and KPI tracking

These challenges limited efficiency, visibility, and the ability to adopt a proactive maintenance strategy.

The Solution

  • EDMS Consultants implemented Fiix to centralize and digitize maintenance operations across the facility.

    Key Implementations

    • Centralized asset registration and management for all critical equipment
    • Digitized work order management (submission, assignment, tracking, and closure)
    • Automated preventive maintenance scheduling with reminders and checklists
    • Maintained complete asset history, including maintenance and parts replacement
    • Enabled calibration tracking with audit-ready documentation
    • Implemented inventory management for spare parts tracking and usage
    • Provided real-time dashboards and reporting tools for performance monitoring
    • Enabled tracking of key KPIs such as MTBF, MTTR, and equipment availability

Business Outcome

  • By implementing Fiix CMMS, Analog Devices SEA (Philippines) successfully transformed its maintenance operations into a fully digital, data-driven ecosystem. This resulted in improved equipment uptime, enhanced operational transparency, stronger compliance, and more informed decision-making—enabling the organization to maintain high standards of quality, precision, and efficiency in a competitive semiconductor manufacturing environment.

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RESULTS
25–40%
Improvement in maintenance scheduling adherence
20–30%
Optimization in spare parts inventory usage
60%+
Enhanced audit readiness and compliance
50%
Faster reporting and decision-making
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