MaintWiz is an AI-enabled CMMS and Electronic Permit to Work platform for manufacturing, oil and gas, power generation and process plants. Delivered and supported in Malaysia by EDMS Consultants.
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Every asset, work order and permit in one place, with AI that sees failures coming before they stop the line.
MaintWiz is an Industry 4.0, AI-enabled Computerised Maintenance Management System (CMMS) and Electronic Permit to Work (E-PTW) platform built for capital-intensive industries such as manufacturing, oil and gas, power generation and process plants.
It brings asset management, work orders, preventive and predictive maintenance, Total Productive Maintenance (TPM), OEE tracking and safety permits into one unified platform, connected to IoT, SCADA and ERP systems such as SAP.
Unlike standard CMMS tools, MaintWiz combines maintenance management with safety permit workflows and TPM excellence, all connected to your IoT, SCADA and ERP ecosystem.
One register for equipment status, maintenance history, location and lifecycle data, so you maximise utilisation and minimise unplanned downtime.
Automates permit creation, authorisation workflows and real-time tracking with LOTO integration, replacing manual paperwork and supporting compliance.
Autonomous maintenance, planned maintenance, focused improvement and real-time OEE tracking for equipment reliability.
Create, assign, track and close work orders, with one-click actions for technicians at point of work.
Schedules driven by time, meter readings or condition triggers, so equipment is serviced before it fails.
AI and IoT condition monitoring detect equipment anomalies before failures occur.
Native integration with IoT sensors, SCADA, DCS, PLC and MES for one plant intelligence ecosystem.
Work orders, asset data and schedules on any device, completed at point of work.
Deep SAP integration and open API connectivity keep MaintWiz in sync with ERP, data warehouses and enterprise platforms.
Watch MaintWiz AI catch a failing pump, raise and assign the work order, issue the permit with lock-out and close the job from the technician's phone.
Interactive preview with sample data from a fictional Malaysian manufacturing plant. Names, assets and figures are illustrative. The interface shown is for illustration only and may differ from the actual product.
MaintWiz uses artificial intelligence, machine learning and IoT connectivity so maintenance teams can anticipate failures, optimise schedules and make data-driven decisions that maximise uptime and reduce costs.
AI analyses real-time IoT sensor data and historical maintenance patterns to detect anomalies and predict failures before they cause unplanned downtime.
Work orders are prioritised, assigned and scheduled by equipment criticality, technician availability and maintenance history, removing manual planning and scheduling conflicts.
Real-time OEE tracking pinpoints availability, performance and quality losses across equipment and production lines, for continuous improvement.
Machine learning analyses permit history and work patterns to identify risk trends, predict compliance gaps and recommend corrective actions in high-risk operations.
Failure patterns, MTTR and MTBF trends and maintenance cost drivers, turned into actionable intelligence that extends asset life.
Ask questions across work orders, assets and permit records in plain language, with predictive scheduling based on equipment health and production priorities.
MaintWiz connects maintenance management with operational technology and enterprise systems, so real-time equipment signals drive smarter, faster and safer maintenance decisions.
Faster decisions, safer operations and stronger asset performance, from one connected platform.
Moves organisations from breakdown-driven maintenance to a structured TPM culture that maximises OEE.
Most CMMS tools lack dedicated TPM modules, so teams manage OEE, autonomous maintenance and focused improvement through disconnected spreadsheets, making it impossible to identify losses systematically.
Turns safety permits from a paper bottleneck into a streamlined, compliant and auditable digital process.
Paper-based permit to work systems are error-prone, slow to process and hard to audit. In oil and gas and power generation, manual PTW creates serious safety compliance gaps during maintenance work.
Shifts costly reactive maintenance to data-driven strategies that maximise uptime and extend equipment life.
Time-based preventive maintenance ignores real-time condition data, leading to over-maintenance of healthy equipment and unexpected breakdowns that disrupt production.
Replaces paper and spreadsheet maintenance with one mobile-enabled platform that lifts productivity and reliability.
Work orders managed through spreadsheets, WhatsApp groups and paper job cards give poor visibility of job status, technician workload and equipment history, leading to missed tasks and rising costs.
Breaks down the wall between OT and IT, so equipment signals drive smarter and safer maintenance decisions.
SCADA, DCS and IoT sensors run in isolation from maintenance platforms, creating data silos that delay responses and hide failure signals.
A unified Industry 4.0 platform purpose-built for complex industrial maintenance and safety challenges, from CMMS and E-PTW to TPM excellence and predictive reliability.
One platform that maximises uptime, supports safety compliance and turns maintenance data into operational intelligence.
Empowering fast-growing companies with solution-driven, AI-powered solutions built for scale.
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Answers to common questions about MaintWiz CMMS, E-PTW, TPM and predictive maintenance.
Walk through CMMS, E-PTW and TPM with your own assets and maintenance data. EDMS Consultants delivers and supports MaintWiz in Malaysia.
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